The full article is here. The synposis goes like this – since 2002, Wendy’s has seen its market share decline by almost 10%, has seen its sales remain flat, and its menu grow stale (in the same time, McDonald’s increased their marketshare almost 20% and now owns just under 50% of the market). So, two years ago, the company began a multi-year project (Project Gold Hamburger) to figure out how to revamp their basic offering. They sent executives around the country trying different burgers, they interviewed thousands of people to find out what people like and dislike about Wendy’s food. They started at the most basic level and worked their way up from there.
Then, it was time for Wendy’s researchers to consider the chain’s own burger, ingredient by ingredient. Each time they made a change, they asked for feedback, visiting research firms around the country to watch through two-way mirrors as people tried each variation.
Wendy’s chefs also tested new products at the headquarters in Dublin, just outside Columbus. From the test kitchens, they slipped new burger incarnations through little windows into a “Sensory Test Area,” a white-walled room with 16 cubicles where tasting volunteers, or sometimes employees, ranked each burger.
Many suggestions sounded good but didn’t ring true with tasters. They tried green-leaf lettuce, but people preferred to keep iceberg for its crunchiness. They thought about making the tomato slices thicker but decided they didn’t want to ask franchisees to buy new slicing equipment. They even tested a round burger, a trial that was practically anathema to a company that’s made its name on square burgers. (Wendy’s ultimately did not go with the round shape, but changed the patty to a “natural square,” with wavy edges, because tasters said the straight edges looked processed.)
Tasters said they wanted a thicker burger, so Wendy’s started packing the meat more loosely, trained grill cooks to press down on the patties two times instead of eight, and printed “Handle Like Eggs” on the boxes that the hamburger patties were shipped in so they wouldn’t get smashed. And Wendy’s researchers knew that customers wanted warmer and crunchier buns, so they decided that buttering them and then putting them through a toaster was the way to go.
In the end, Wendy’s researchers changed everything but the ketchup. They switched to whole-fat mayonnaise, nixed the mustard, and cut down on the pickles and onions, all to emphasize the flavor of the beef. They also started storing the cheese at higher temperatures so it would melt better, a change that required federal approval.
There’s a history of product “improvements” not working, New Coke being the gold standard of not working. But the whole process reminds me of a line Coke executives used – “We’re not that smart and we’re not that stupid.” After New Coke didn’t work in the US, the company reintroduced Coke Classic here but left New Coke on the market where it worked and overall ended up improving their marketshare. Some people thought the whole thing had been planned from the beginning – it had been a hoodwink. Coke executives laughed when they heard that and replied “We’re not that smart and we’re not that stpuid.” The loyalty to the classic formula surprised company executives. In taste tests, the classic Coke formula was less popular; the new formulation was more popular. But when they weren’t blind taste tests, the results changed. The folks at Coke did everything executives are supposed to do and they had no back up plan – when New Coke flopped they scrambled to reintroduce classic Coke to fix an error none of them saw coming.
I look at Wendy’s efforts and think if this doesn’t work, they have done all the things smart people are supposed to do – same as Coke. They’ve done their homework. The Wendy’s folks are doing all the smart things – testing recipes, doing taste tests, checking with consumers, using the best information available to them. Later this year, they’re going to test new chicken sandwiches. They’ll no doubt use a similar process – working through test kitchens and taste tests and surveys and meeting with people. They’ll sample God knows how many different iterations of the sandwich before arriving at a new chicken sandwich.
It’s fascinating – as trivial as it might seem, creating a new hamburger or a new chicken sandwich is not a random process nor it is in any way careless. It’s methodical, scientific and careful. Given that Wendy’s is the only fast food I like, I hope they’re successful.



#1 by jjohnsen on September 19, 2011 - 2:53 pm
Wendy’s changed their fries about a year ago, they used to be awful. I like the change, interesting to see the process they go through for those changes.
#2 by Glenden Brown on September 19, 2011 - 4:24 pm
The article mentioned the new fries and aparently they got some very negative feedback from some customers but in the end, the new fries are selling better than expected. Any time you make any change, you will get both postivie and negative feedback.
What’s interesting is that in blind taste tests, New Coke did better than both classic coke and pepsi, but once it was introduced and there was a name on it, it bombed.
#3 by Richard Warnick on September 19, 2011 - 3:27 pm
New Coke was basically an imitation of Pepsi. Well, if we want Pepsi we’ll drink Pepsi.
Let’s hope Wendy’s is smart enough to improve their product without changing it beyond recognition.
#4 by brewski on September 19, 2011 - 5:14 pm
They all pale in comparison to In ‘N’ Out.
#5 by Ken on September 19, 2011 - 9:39 pm
I like the new fries and I am glad they went back to regular buns instead of kaiser rolls. I miss the hot and juicy burgers they used have when Dave Thomas was in charge.
#6 by Richard Warnick on September 20, 2011 - 9:00 am
Glenden, I hope you’re working on another post about this:
DADT Repeal: A 21st Century Civil Rights Victory
#7 by cav on September 20, 2011 - 9:23 am
Two succulent grease bombs, dripping in mayo, sandwiched between two more deep fried chicken-tenders, with a bottomless container of grease dip de jour.
Mmmmmmmmmmmm. Prepare my crypt!
#8 by cav on September 20, 2011 - 9:40 am
In any event – eat up, for that which is much less interesting than it should be doesn’t even require a drive-up window,
The one way trip from Fukushima’s crippled reactors to San Francisco, LA and Seattle takes 4 days by the ever present Jet Stream winds and as much as 9 days by lower level winds. This is nothing new; it has been the case since the Fukushima disaster March 11, 2011.
#9 by Not sure but on September 20, 2011 - 7:26 pm
As many studies as I have read and as many reports of companies that were failed by their leadership; this type of testing is the first one that has ever made sense to me.
My gripe with Wendy’s is and always will be the pay of the employees. I’ll pay six times as much for a meal in a real restaurant that treats its employees right. I will tip the cost of the meal or $10 whichever is higher. I’ve known way too many people who worked on their feet all day to not tip heavy. Minimum wage really doesn’t cover the long term problems.
People never stood up constantly before the last three hundred years. The human body needs a long time to rebuild itself to meet and adapt physically to changes in the environment. Crippling people because you can really doesn’t make sense to me.
#10 by Larry Bergan on September 20, 2011 - 8:50 pm
This is disturbing to me because I really like the square burger and the taste of it too. I also like the spicy chicken sandwich but find it to be inconsistently spicy.
If they ever quit making the chile, it will be curtains. I always order that with my meal.
#11 by Glenden Brown on September 20, 2011 - 9:24 pm
Larry – I thought they kept the square burger but made the square less fake looking; their next project is the chicken sandwich.
#12 by Larry Bergan on September 20, 2011 - 9:58 pm
I remember that quite recently Wendy’s was advertising that they stopped freezing their beef at all, which seemed crazy. They must have been throwing away tons of beef or slaughtering the cattle behind the store. That ad didn’t last for long.
#13 by Glenden Brown on September 20, 2011 - 10:50 pm
Larry – that’s part of Wendy’s overall missteps in recent years – their public image hasn’t been consistent. Since Dave Thomas’ death, the company has struggled.
#14 by Larry Bergan on September 20, 2011 - 11:20 pm
Here’s my take:
McDonald’s has become the Walmart of fast food. They’re cheaper because of the shear volume of sales. They can probably set the prices they pay for product through intimidation.
I know it will not happen in our current environment of unbridled capitalism, but there should be a law that says every business – small or large – gets the same price for product. That way, customers will return based on service. Americans are cutting corners out of necessity. Service be damned!
The customer was never “always right”, but now, the customer is always poor.
The 400 billionaires in this country probably don’t frequent McDonald’s OR Wendy’s and would never pay more then the serfs if they did.
#15 by brewski on September 21, 2011 - 8:51 am
In ‘N’ Out does not freeze their beef.
#16 by Larry Bergan on September 21, 2011 - 4:44 pm
brewski:
How does In ‘N’ Out control waste. It’s impossible to know how much demand there is going to be for your product on any given day and beef is highly perishable if not refrigerated.
Do they buy beef at a local level? What’s the secret?
#17 by Glenden Brown on September 21, 2011 - 5:02 pm
Larry – I believe the don’t freeze it, but they do refrigerate it. As far as waste goes, the various chains have lots of experience predicting their sales levels on a daily and weekly basis (obviously within limits). It’s probably changed a bit, but in the early 90s most fast food restaurants were doing about 75% of their business drive-through, they know how fast they can prepare a meal for a drive through order, they know, for example, that most of your business is going to be lunch hour and rush hour, given those constraints can reasonably accurately predict how many meals they’ll go through; the various franchise chains in particular keep close tabs on what percent of their business comes from which menu items. I’m making these #’s up, but if they know 50% of their meals are hamburgers with various toppings, 30% or chicken sandwiches, 10% are turkey, and the remaining 10% are divided in other items – salads, backed potatoes, etc. and they know average time from order being placed to food being delivered to the customer is 120 seconds and from 11 to 1 and 4 to 7 each weekday they are consistently busy and so on they can come up with very good estimates about how much of any particular ingredient they need to meet that demand and then the down times – weekends, mid afternoon and late night can also be reasonably tracked and estimated. The point, of course, being that the burger chains would have relatively minimal waste from not freezing their beef.
All of which comes back to why I find this article so interesting – the level of logistical competence in running major fast food chains is mind-blowing. This is me wearing my appreciative inquiry hat – no one in the world is as good at this kind of stuff as Americans. I don’t give a shit what anyone says, Americans can handle these types of technical and logistical challenges with amazing ingenuity. I linked to an article a while about Taco Bell and their processes. I think we as a nation underestimate our skills.
#18 by brewski on September 21, 2011 - 5:14 pm
http://www.in-n-out.com/history.asp
#19 by Larry Bergan on September 21, 2011 - 5:58 pm
brewski:
Ice cream without a freezer? These guys ARE good!
#20 by Larry Bergan on September 21, 2011 - 6:07 pm
Glenden said:
I think you’re dead on, but we have been taught to believe we are lazy and worthless by the corporate media. Most of us work harder then hell and always have!
#21 by brewski on September 23, 2011 - 3:24 pm
As a former fast food employee I can say, damn were are good. But way back when I was 16 I was making what is now $14.43/hour today. That was before the liberal-industrial complex opened up the borders in an effort to drive down wages and eliminate the middle class.